ESA Tinkercad 2020: Difference between revisions

From wikiluntti
(Created page with "== INtroduction == == Catia Cardoso == Materials and processes for space. Challenges for space materials and procesesses. * Low mass (when launched from Earth) * Small production series * Very high reliability * Limited manufacturing processes (automation) * Small to large geometries * Very high performances * Challenging material procurement * On-demand manufacturing (exploration, repair) * Efficient use of material. Additive manufacturing: 3d CAD model, slicing, l...")
 
Line 21: Line 21:
Not that simple
Not that simple
* End-to-end process: several steps
* End-to-end process: several steps
# Design
# Design: Design limitations (angles, overhangs, thin walls). Need for support structures
# Material supply
# Material supply: Powder is not perfect. Contamination: effect all the way to the end product
# Processing
# Processing
# Post processing
# Post processing: Surface polishing, cleaning.Heat treatment to improve strength, remove defects
# Testing/ qualification
# Testing/ qualification
* Challenges at every step
* Challenges at every step
What can it do for us
* Lower mass: put material only where is is needed.
* Fewer parts: less manufacturing steps
* Very large parts
*

Revision as of 18:18, 19 January 2022

INtroduction

Catia Cardoso

Materials and processes for space. Challenges for space materials and procesesses.

  • Low mass (when launched from Earth)
  • Small production series
  • Very high reliability
  •  Limited manufacturing processes (automation)
  • Small to large geometries
  • Very high performances
  • Challenging material procurement
  • On-demand manufacturing (exploration, repair)
  • Efficient use of material.

Additive manufacturing: 3d CAD model, slicing, layer-wise assembly, complete part

  • No tool
  • Design freedom: any shape is possible(?)
  • Many materials can be used

Not that simple

  • End-to-end process: several steps
  1. Design: Design limitations (angles, overhangs, thin walls). Need for support structures
  2. Material supply: Powder is not perfect. Contamination: effect all the way to the end product
  3. Processing
  4. Post processing: Surface polishing, cleaning.Heat treatment to improve strength, remove defects
  5. Testing/ qualification
  • Challenges at every step

What can it do for us

  • Lower mass: put material only where is is needed.
  • Fewer parts: less manufacturing steps
  • Very large parts